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Land Rover Defender Chassis Revival
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Packing list for a Morocco Rally – Maroc Challenge Spring 2024
09 March 2024
Rally
Vehicle Preparation – 2004 Land Rover Defender Td5 – 2,000 km Morroco Rally
March 4, 2024 by TLO in Rally

150,000 miles on the clock, 20 long hard years in the Pennines of Northern England, a comprehensive revival in England by me in 2021 specifically focussed on making the truck useable as a daily driver but now it’s time for the most fun of upgrade to Ventura. A visual, physical and performance based upgrade with a very specific intention. Vehicle Preparation for Ventura to enter her first rally – The Maroc Challenge.

Let’s start with a status update of work done to Ventura to date:

New Brakes – Check

New steering box – Check

New 1:2 transfer box upgrade – Check

New front diff – Check

New radiator – Check

New upgraded intercooler – Check

New cooling Hoses – Check

EGR delete – Check

New ECU and remap – Check

New Stainless exhaust – Check

New silencer delete – Check

So all in all, the underside of Ventura should be in good order ready for almost anything I can throw at it. Which means in reality I could drive out the door and take it straight to Morocco and put it through a 3,000km off road adventure and it might just work…but can I make it better?

So here is the long list of vehicle preparation I have decided to do:

2” suspension lift – Arguably the most important upgrade, to increase ride height and comfort off road. This is a no brainer and has been high on the list of 2024 upgrades for a while. I have selected Old Man Emu shocks and springs. This in turn includes castor correction, extended drive shaft, new bushes, extended brake lines, turret tops and a host of extra little bits and bobs to make the ride perfect.

Steering Damper – At the same time I am going to fit a OME steering damper to reduce any wobble and make the steering even more solid after fitting a new steering box in 2023.

Bigger tyres – I don’t know if bigger tyres really make it better off road, I love my Falken Wild Peaks, and there are loads of arguments about thin v fat tyres. But wider and larger tyres look damn cool, so the BF Goodrich KO2 AT is what I have selected to ensure all the desert, sand and rock is suitably catered for. They of course need new rims, which should complete my off road ability perfectly!

Snorkel – I love the look of a snorkel, and finally I have a proper justification for fitting one to Ventura. The common misconception that a snorkel allows you to wade through rivers is not entirely correct what a snorkel really does is get the air intake up and out of the dust and sand of desert driving. So this is a no brainer and is first on the list. (but I am also going to seal the intake all the way to the box, and fit diff breathers, so I can also wade if I need to!)

Transfer box sump extension – We will be doing long road days as well as long off road days, the transfer box gets hot and the best way of cooling this is with more oil. So an additional 1ltrs sump tank is on the list.

Roofrack – I really want to keep weight down, so adding anything to the roof is counter intuitive, but a stiffer suspension set up will counter the added roll factor. Adding a roof rack does give some undeniable advantages, and allow me a place to add a light bar, some working rear lights and to store big lighter items such as maxtrax, highlift jack, shovel, sand flag. I think I can bodge together something in DIY form that should last the trip…

Storage – Having the right thing in the right place, that doesn’t rattle, bounce or move when off road is a key part of being prepared. With two of us on the road, we don’t need the back seats, so I have plenty of space to work with to create something suitably solid, safe and easy to keep dust free. This will also be a DIY job.

Radio – The Maroc Challenge recommends we have a CB (27mhz) radio. Which just sounds cool. So I want one. No idea who I will speak to. I have found RMS Radio in lisbon and they have an excellent selection and I met some cool people in the shop when I went to buy my radio.

GPS –  To do this kind of rally you seem to need GPS as the waypoints are given (I think) every evening by USB stick or something. So a proper GPS is required. So Garmin Tread Overland 8″ is on the list. I have no idea how to use it.

Once I have all of this kit, I need to spend a couple of days testing it all off road to make sure it works and doesn’t break!!

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Who knew bird watching could be so fun. A weekend trip covering 1,000kms of Portugal taking in a wetland area near Tomar (that was dry) and a full weekend in the Serra de Estrella exploring the epic scenery before heading home via the coast.

We did over 100kms off the road and never saw a single other person, forestry tracks, steep hills, scenery, scenery, scenery but not on bloody interesting bird. Lots of sparrows.

Bird watching might not be for me, but driving to epic places is very high up the list of awesome things to do.
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#landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
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Who knew bird watching could be so fun. A weekend trip covering 1,000kms of Portugal taking in a wetland area near Tomar (that was dry) and a full weekend in the Serra de Estrella exploring the epic scenery before heading home via the coast. We did over 100kms off the road and never saw a single other person, forestry tracks, steep hills, scenery, scenery, scenery but not on bloody interesting bird. Lots of sparrows. Bird watching might not be for me, but driving to epic places is very high up the list of awesome things to do. . . . #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
2 weeks ago
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1/9
After way too long I found myself in my happy place - the wide open dunes of Qatar with great mates on an incredible morning. The dunes were totally empty, the sun was baking hot and I was christened “three tyre Tom” after multiple wheel changes following some enthusiastic driving.
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After way too long I found myself in my happy place - the wide open dunes of Qatar with great mates on an incredible morning. The dunes were totally empty, the sun was baking hot and I was christened “three tyre Tom” after multiple wheel changes following some enthusiastic driving.
4 weeks ago
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2/9
Super excited to be launching a real life race team @guinchoracing to take on some of the worlds wildest and most extreme rallies. I have now become a @ourmotorsportuk qualified rally driver with @skeggsmatt and we now have our first race car, a Range Rover classic V8, to convert into a Dakar rally spec weapon. 

Follow @guinchoracing for more updates as we get ready for racing across Africa in 2026 in the @africaecorace - Sponsorship opportunities launching soon!!!

#GuinchoRacing, #RallyRaidIberia, #OffRoadPortugal, #SpainRallyRaid, #MoroccoDesertRally, #DakarDreaming, #Classic4x4Adventure, #RangeRoverRally, #IberianRallyTeam #AfricaEcoRaceReady, #travel #adventure
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Super excited to be launching a real life race team @guinchoracing to take on some of the worlds wildest and most extreme rallies. I have now become a @ourmotorsportuk qualified rally driver with @skeggsmatt and we now have our first race car, a Range Rover classic V8, to convert into a Dakar rally spec weapon. Follow @guinchoracing for more updates as we get ready for racing across Africa in 2026 in the @africaecorace - Sponsorship opportunities launching soon!!! #GuinchoRacing, #RallyRaidIberia, #OffRoadPortugal, #SpainRallyRaid, #MoroccoDesertRally, #DakarDreaming, #Classic4x4Adventure, #RangeRoverRally, #IberianRallyTeam #AfricaEcoRaceReady, #travel #adventure
4 months ago
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3/9
After a little silence on insta there has been some breeding, now there are three!! Ventura will always have a special place in my heart, but now with Dudley the Series nearing completion suddenly selling him feels very hard, maybe too hard? The newest recruit, Roger the Range Rover is currently undergoing a conversion to become @guinchoracing first race car ready for 2026 inaugural rally season (watch this space)
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#rangeroverv8 #defendertd5 #series3 #v8 #landroverseries #beachrunner #vintagelandrover #landylove #landroverclub #landroverlove #landroverlifestyle #landroverphotos #landroveroflisbon #reborn #refurbish #restore #revitalise #guinchoracing
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After a little silence on insta there has been some breeding, now there are three!! Ventura will always have a special place in my heart, but now with Dudley the Series nearing completion suddenly selling him feels very hard, maybe too hard? The newest recruit, Roger the Range Rover is currently undergoing a conversion to become @guinchoracing first race car ready for 2026 inaugural rally season (watch this space) . . . #rangeroverv8 #defendertd5 #series3 #v8 #landroverseries #beachrunner #vintagelandrover #landylove #landroverclub #landroverlove #landroverlifestyle #landroverphotos #landroveroflisbon #reborn #refurbish #restore #revitalise #guinchoracing
6 months ago
View on Instagram |
4/9
Meet Dudley. A new member of the 4 Low fleet. This one getting a full beach runner restoration with the intention of maybe, just maybe being sold in the future. Follow along for all kinds of DIY cock ups as I try and revive this little legend.
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#series3 #landroverseries #beachrunner #vintagelandrover #landylove #landroverclub #landroverlove #landroverlifestyle #landroverphotos #landroveroflisbon #reborn #refurbish #restore #revitalise #revive
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Meet Dudley. A new member of the 4 Low fleet. This one getting a full beach runner restoration with the intention of maybe, just maybe being sold in the future. Follow along for all kinds of DIY cock ups as I try and revive this little legend. . . . #series3 #landroverseries #beachrunner #vintagelandrover #landylove #landroverclub #landroverlove #landroverlifestyle #landroverphotos #landroveroflisbon #reborn #refurbish #restore #revitalise #revive
1 year ago
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5/9
A highlight reel from @marocchallenge in March. An epic week introducing us to the world of racing, rally driving and a whole new world of fun. Full video on YouTube (link in bio) - more of this will be coming soon I am sure!!
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#marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
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A highlight reel from @marocchallenge in March. An epic week introducing us to the world of racing, rally driving and a whole new world of fun. Full video on YouTube (link in bio) - more of this will be coming soon I am sure!! . . . #marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
2 years ago
View on Instagram |
6/9
Day 6 - final race day, a complex day focussed on careful navigation. We started by cocking it up from the start when I entered yesterday’s start line into the GPS…so we were late for the briefing and got penalised before we even began.

We set off to be the fastest, as have decided that the rules are for sissies, but still managed to miss a few checkpoints and finish rather unimpressive 30th today. (Still fastest time to finish!)

Insane drive North to Rabat, over the snowy Atlas Mountains through a blizzard. Our windscreen wiper broke on day 1 so I had to MacGyver some bungee cord and a rope into a makeshift wiper. Somehow it held and we made it across the mountains and snow storms and into extraordinary rolling green countryside. Breath taking scenery mixed with mental Moroccan drivers skidding into ditches around us.

Only a casual 12 hour journey home in the rain tomorrow to finish this epic adventure.
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#marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
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Day 6 - final race day, a complex day focussed on careful navigation. We started by cocking it up from the start when I entered yesterday’s start line into the GPS…so we were late for the briefing and got penalised before we even began. We set off to be the fastest, as have decided that the rules are for sissies, but still managed to miss a few checkpoints and finish rather unimpressive 30th today. (Still fastest time to finish!) Insane drive North to Rabat, over the snowy Atlas Mountains through a blizzard. Our windscreen wiper broke on day 1 so I had to MacGyver some bungee cord and a rope into a makeshift wiper. Somehow it held and we made it across the mountains and snow storms and into extraordinary rolling green countryside. Breath taking scenery mixed with mental Moroccan drivers skidding into ditches around us. Only a casual 12 hour journey home in the rain tomorrow to finish this epic adventure. . . . #marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
2 years ago
View on Instagram |
7/9
Day 5 - a rally special stage around Erg Chebbi dunes. Slightly less challenging terrain meant we had a super fast somewhat terrifying run today. Over taking from 12th all the way to the front, I have never felt closer to being in an actual rally car in my life. Totally awesome and brilliant fun, sideways, jumping, power sliding our way through the dunes and gravel tracks. 

The car ran beautifully and I can’t imagine how she survived the brutal thrashing the speed we gave her, poor thing! We smashed the competition today finishing a massive 8mins ahead of all cars in the whole raid. Sadly we still got caught speeding 4 times, so placed 13th despite being the fastest. 

Stupid rules, we obvs win on lad points.
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#marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
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Day 5 - a rally special stage around Erg Chebbi dunes. Slightly less challenging terrain meant we had a super fast somewhat terrifying run today. Over taking from 12th all the way to the front, I have never felt closer to being in an actual rally car in my life. Totally awesome and brilliant fun, sideways, jumping, power sliding our way through the dunes and gravel tracks. The car ran beautifully and I can’t imagine how she survived the brutal thrashing the speed we gave her, poor thing! We smashed the competition today finishing a massive 8mins ahead of all cars in the whole raid. Sadly we still got caught speeding 4 times, so placed 13th despite being the fastest. Stupid rules, we obvs win on lad points. . . . #marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
2 years ago
View on Instagram |
8/9
Day 4 - Our fastest day so far, no car trouble, only one pee stop and a great track that took us through mountain passes, gravel plains and soft sandy routes. Superb fun with no wind and no sand storms!

Longest single dune climb I have ever done (7km) of slow incline up a big sand monster, car started to struggle near the top but made it no problem.

Awesome technical dune section that allowed us to pass the whole pack and meant we finished in first place, but sadly a navigation error (my fault) meant we missed a Waypoint and placed 12th. Maybe tomorrow with a day of dunes might bring a top ten place!
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#marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
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Day 4 - Our fastest day so far, no car trouble, only one pee stop and a great track that took us through mountain passes, gravel plains and soft sandy routes. Superb fun with no wind and no sand storms! Longest single dune climb I have ever done (7km) of slow incline up a big sand monster, car started to struggle near the top but made it no problem. Awesome technical dune section that allowed us to pass the whole pack and meant we finished in first place, but sadly a navigation error (my fault) meant we missed a Waypoint and placed 12th. Maybe tomorrow with a day of dunes might bring a top ten place! . . . #marocchallenge #marochallengespring2024 #landrover110 #td5 #dualcab #defender110 #theadventuretruck #landylove #defender #greenlane #landroverclub #td5mafia #defendertd5 #landroverlove #dcpu #adventuretruck #landroverlifestyle #landroverphotos #landroveroflisbon #defender_life_style #venturatruck #travel #adventure
2 years ago
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9/9
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